Ukuthuthukiswa okuqhubekayo kocwaningo kuye kwakha umqondo womklamo oyingqayizivele wenkampani kanye nomzila wenqubo yezobuchwepheshe.Yonke inqubo yokukhiqiza imishini ithobela izindinganiso ze-ISO9001 ngokuqinile.Lo mugqa wokukhiqiza ikakhulukazi wakhiwe umshini wokuwasha, ikheshi, umshini wokuhlunga, i-crusher, i-heater yangaphambili, umshini wokudonsa, umphumela wezinyathelo ezintathu ezinezinyathelo ezine zokujikeleza okuphoqelekile (umshini wokugxilisa ingqondo), umshini wokuvala inzalo wamashubhu kanye ne-single/double haed aseptic. umshini wokugcwalisa nokunye ukwakheka kwemishini.Lo mugqa wokucubungula ungakhiqiza i-HB28% -30%, CB28% -30%, HB30% -32%, CB36% -38% nezinye izinhlobo ze-tomato ketchup, i-chili sauce ne-anyanisi sauce utamatisi powder, i-chili powder, isanqante isoso njll. .
Utamatisi unama, umshini wokucubungula isoso we-chili kanye nephakheji yomugqa wokukhiqiza: ibhodlela lengilazi, ibhodlela lepulasitiki le-PET, i-zip-top can, iphakethe elithambile le-aseptic, ibhokisi lezitini, ibhokisi le-gable top, isikhwama se-aseptic esingu-2L-220L esigubhu, iphakethe lebhokisi, isikhwama sepulasitiki, 70 -4500g ithini ithini.
Utamatisi unama, umshini wokucubungula isoso kachili kanye nokugeleza kwenqubo yokukhiqiza:
1).Ukwamukelwa kwezinto zokusetshenziswa kuzohambisana nezidingo zezinhlobo ezikhethekile zokucubungula.Izinhlobonhlobo ezinombala ophuzi, obomvana noma okhanyayo akufanele zixutshwe, futhi izithelo ezinamahlombe aluhlaza, amabala, ukuqhekeka, ukulimala, ukubola kwenkaba nokungavuthwa okwanele kuzosuswa."Wuxinguo" kanye nalabo abanombala ongalingani kanye nesisindo sesithelo esilula basuswa ngokuntanta ngesikhathi sokugeza izithelo.
2).Khetha isithelo, susa isiqu bese ugeza isithelo ngokucwiliswa, bese ufafaza ngamanzi ukuze uqiniseke ukuthi sihlanzekile.Isiqu sesithelo sikatamatisi nama-sepals aluhlaza futhi anephunga elingavamile, elithinta umbala kanye nokunambitheka.Susa ihlombe eliluhlaza nesibazi bese ukhetha utamatisi ongagayeliwe.
3).Ukuchotshozwa nokukhipha imbewu ukuchotshozwa kusho ukuthi ukushisa kuyashesha futhi kufane ngesikhathi kuphekwa ngaphambili;ukususwa kwembewu ukuvikela imbewu ukuthi ingaphuki ngesikhathi ishaywa.Uma kuxutshwe ku-pulp, ukunambitheka, ukuthungwa kanye nokunambitheka komkhiqizo kuzothinteka.I-double leaf crusher isetshenziselwa ukuchotshozwa nokususwa kwembewu, bese imbewu isuswa ngesihlukanisi esijikelezayo (imbobo engu-10 mm) kanye ne-seeder (imbobo engu-1 mm).
4).Ukupheka kuqala, ukushaya kanye nokupheka ngaphambili kwenza i-puree ephukile futhi engenambewu ishise ngokushesha ibe ngu-85 ℃ ~ 90 ℃ ukuze kuvinjwe imisebenzi ye-pectin lipase kanye ne-high milk uronidase, kuvimbele ukuwohloka kwe-pectin, futhi kunciphise i-viscosity kanye nempahla yokunamathisela. .Ngemuva kokubilisa kwangaphambili, i-pulp eluhlaza ingena ku-beater yezigaba ezintathu.Impahla ishaywa i-rotary scraper enesivinini esiphezulu ku-beater.Ijusi ye-pulp i-centrifuged ngembobo yesikrini esiyindilinga bese ingena kumqoqi ku-beat elandelayo.Ikhoba kanye nembewu kukhishwa ebhakedeni lokukhipha i-slag ukuze kuhlukaniswe ijusi ye-pulp ku-husk kanye nembewu.Isosi katamatisi kufanele idlule ngezingqimba ezimbili noma ezintathu ukwenza isoso ibe bucayi.Ijubane elijikelezayo lama-cylinder sieve amathathu kanye ne-scraper ngu-1.0 mm (820 RPM), 0.8 mm (1000 R / min) kanye no-0.4 mm (1000 R / min) ngokulandelanayo.
5).Izithako nokugxila: ngokusho kohlobo negama le-tomato unama, ukugxila okuhlukene kanye nezithako zomzimba we-sauce kuyadingeka.I-tomato sauce iwuhlobo lomkhiqizo ogxile ngokuqondile ku-pulp yasekuqaleni ngemva kokushaywa.Ukuze kuthuthukiswe ukunambitheka komkhiqizo, kuvame ukungezwa u-0.5% kasawoti kanye no-1% - 1.5% ushukela omhlophe we-granulated.Izithako ze-tomato sauce kanye nesoso yaseChile ushukela omhlophe, usawoti, i-acetic acid, u-anyanisi, u-garlic, upelepele obomvu, i-ginger powder, i-clove, isinamoni kanye ne-nutmeg.Ngokwesidingo semakethe, kunezinguquko eziningi kufomula.Kodwa izinga lokuqukethwe kukasawoti ngu-2.5% ~ 3%, i-asidi ingu-0.5% ~ 1.2% (ibalwa nge-acetic acid).U-anyanisi, u-garlic, njll. zigaywa zibe yijusi ye-pulp futhi zengezwe;I-clove nezinye izinongo zifakwa esikhwameni sendwangu kuqala, noma isikhwama sendwangu sifakwa ngokuqondile esikhwameni, futhi isikhwama sikhishwe ngemva kokugxila kwe-tomato sauce.I-concentration ye-pulp ye-tomato ingahlukaniswa ngokuhlushwa kwengcindezi yasemkhathini kanye nokuhlushwa kwengcindezi encishisiwe.Ukugxiliswa komfutho womoya womoya kusho ukuthi impahla igxiliswa emizuzwini engama-20-40 ngesitimu esishisayo esinomfutho ongu-6kg/cm2 ebhodweni lesemishi elivulekile.Ukugxila kwe-vacuum ku-double effect vacuum ebhodweni lokuhlushwa, elishiswe ngu-1.5-2.0 kg / cm 2 we-steam eshisayo, impahla igxilwe endaweni ye-vacuum engu-600 mm-700 mm, izinga lokushisa lempahla liyi-50 ℃ - 60 ℃, umbala kanye nokunambitheka komkhiqizo kuhle, kodwa utshalomali lwemishini luyabiza.Iphuzu lokugcina lokuhlushwa likatamatisi unama kunqunywa i-refractometer.Lapho ukugxiliswa komkhiqizo kungu-0.5% - 1.0% ngaphezu kwesilinganiso, ukugxila kungase kuqedwe.
6).Ukushisisa nokufaka amathini.Unamathisele okugxilile kufanele ushiselwe ku-90 ℃ ~ 95 ℃ bese ufakwa ethini.Iziqukathi zihlanganisa amathini e-tinplate, izikhwama zepulasitiki ezimise okwe-toothpaste namabhodlela engilazi.Njengamanje, usoso katamatisi uhlanganiswe nezinkomishi zepulasitiki noma amashubhu epulasitiki anomumo wokuxubha amazinyo njengesinongo.Ngemuva kokuthi ithangi ligcwaliswe, umoya uzokhishwa futhi uvalwe ngokushesha.
7).Izinga lokushisa kanye nesikhathi sokuvala inzalo kanye nokupholisa kunqunywa indawo yokudlulisa ukushisa kwesitsha sokupakisha, umthamo wokulayisha kanye nempahla yokuhlushwa ye-rheological yomzimba wesoso.Ngemva kokufakwa inzalo, amathini e-tinplate nezikhwama zepulasitiki zipholiswa ngokuqondile ngamanzi, kuyilapho amabhodlela engilazi (amathini) kufanele apholiswe kancane kancane futhi ahlukaniswe ukuze avimbele ukuphuka kweziqukathi.